Free CWI Part C D1.1 flashcards

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Flashcard · Qualification

A WPS meets Clause 5 in full. What does that exempt the contractor from?

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A WPS meets Clause 5 in full. What does that exempt the contractor from?
Only the procedure test weld under Clause 6 Part B, so no PQR is needed. Nothing else is waived.AWS D1.1/D1.1M:2025 Clause 5, prequalification; Clause 6 Part B
Name the things a prequalified WPS still needs.
A written WPS, welders qualified under Clause 6 Part C, and full compliance with Clauses 7 and 8. CVN testing under Clause 6 Part D too if the contract calls for it.AWS D1.1/D1.1M:2025 Clause 5; Clause 6 Parts C and D; Clauses 7 and 8
Which items must all conform to Clause 5 for a WPS to be prequalified?
Process, base metal, filler metal match, joint detail with its tolerances, preheat and interpass, process variables, and position. One miss and it is not prequalified.AWS D1.1/D1.1M:2025 Clause 5, prequalification of WPSs
One variable on a WPS falls outside Clause 5. What are the contractor's two options?
Change the WPS so it conforms to Clause 5, or qualify it by test under Clause 6 Part B.AWS D1.1/D1.1M:2025 Clause 5; Clause 6 Part B, WPS qualification
What is the classic process mode that can't be prequalified, and why?
Short-circuit transfer GMAW. It is prone to incomplete fusion, so a WPS using it must be qualified by test.AWS D1.1/D1.1M:2025 Clause 5, prequalified processes
In a prequalified groove joint label, what do the first letters tell you?
The joint type: B butt, C corner, T tee, or a combination such as BC or TC.AWS D1.1/D1.1M:2025 Clause 5, prequalified joint designations
In a prequalified joint label, what do L, U and P mean?
L is limited thickness, U is unlimited thickness and P is partial joint penetration. So the label alone tells you CJP or PJP.AWS D1.1/D1.1M:2025 Clause 5, prequalified joint designations
On a prequalified joint label, what does a lowercase letter right after the detail number mean?
It marks a variant of that same numbered detail, such as a different groove shape or backing. Don't confuse it with the process letters at the end of the label; the detail's table shows which processes it covers.AWS D1.1/D1.1M:2025 Clause 5, prequalified joint designations
The parts are tacked and you have a gauge in hand. Which tolerance column of the joint detail figure do you read?
As fit-up. The as detailed column is for reviewing the drawing or WPS. The two can allow different tolerances.AWS D1.1/D1.1M:2025 Clause 5, prequalified joint detail figures
Why read the notes under a prequalified joint detail figure?
They add conditions the sketch doesn't show, such as back gouging or backing.AWS D1.1/D1.1M:2025 Clause 5, prequalified joint detail figures and notes
How do you read the prequalified minimum preheat and interpass table?
Find the steel's category, then the row for the thickest part at the point of welding, then read the minimum temperature. Check the notes.AWS D1.1/D1.1M:2025 Clause 5, prequalified minimum preheat and interpass table
Two steels with different preheat requirements are joined. Which preheat applies?
The more demanding one. The table gives a minimum, so a WPS may call for more but never less.AWS D1.1/D1.1M:2025 Clause 5, prequalified minimum preheat and interpass table